Available to the public for the first time, this assembly manual is unlike anything you've ever seen. You'll see page after page of detailed illustrations of how each body part fits others; this is a reproduction of the book that was originally used by workers on the factory assembly lines putting vans together. Use the part numbers and illustrations to help you verify original parts, to reassemble parts you are restoring, or to replace missing parts. You’ll find detailed parts illustrations and torque specs you haven’t seen anywhere else. This reprinted manual covers these topics:
Installation: see how to install bumpers, fenders, grille, headlights, antenna, wipers, washers, tire and jack stowage, instrument panel, steering column, doors, mirrors, windows, window controls, seat belts, seats, arm rests, roof console, and interior trim.
Electrical: Instead of conventional linear wiring diagrams, you get dimensional drawings of the wire routing plus pictures of the looms so that you can see exactly where the wires are situated in the van, where clips & connectors go, and what they look like. Includes color codes for wires. It includes images of the back side of the dash and instruments, as well as the wiring for both mechanical and body parts of the vehicle. Some of the topics covered include wipers, lights, power windows, power locks, radio, speakers, antenna, chassis, engine compartment, and more.
Openings & Closures: Tolerances for door openings as well as front end and grille body panels. Illustrations of the gaps with acceptable measurements.
Chassis: power steering hoses, steering gear, steering linkage, steering column, steering wheel, suspension, wheels, and brakes (booster, vacuum hoses, pedal, lines, and parking brake).
Sealer: hood silencer, dash liner, floor pan cover, and wheelhouse.
Power Train: see installation of carburetor (fuel pump, fuel tubes, air cleaner), throttle boddy air cleaner, radiator (hoses, fan, fan motor), engine compartment belts (alternator, power steering, a/c compressor), accelerator, pedal, throttle controls and adjustment, air pump, aspirrator, engine supports, vapor canister and hose routing, EGR system, starter, ignition, clutch (flywheel, pedal, linkage), torque plate and convertor, transmission (shows mounting of tranmission in the vehiclen, NOT the inside of the transmission), drive shaft, gearshift controls, fuel tank, speed control, heat shields, and engine block heater.
Anti-corrosion: Shows areas to be primed and sealed.
Paint: Illustrates areas that are to be painted with each type of paint, including inside the engine compartment. It defines which areas are to be painted with interior vs. exterior colors. You’ll also see diagrams for the application of stripes with measurements for placement, as well as two tones.
1986 Seats: Upholstery.
Heating & Air Conditioning: Find out how to install front and rear heaters, defroster, defogger, vents, and air conditioner. Includes ducts, plumbing, and controls.
Please see the sample page image. All pages are watermarked with a background image like the sample page. There are exploded views and illustrations on just about every one of the book's pages. New condition. Buy now to own this never before available book. More assembly manuals coming soon.